ARAI APPROVAL CERTIFICATE
RECD Kit for DG Set
ICAT APPROVAL CERTIFICATE
RECD Kit for DG Set
About GenForce® RECD:

GenForce® RECD is a retrofit solution designed especially for the reduction of pollution generated from the diesel generators. It promises a massive reduction in harmful constituents of the diesel exhaust, i.e., Particulate Matter, Hydrocarbons & Carbon Monoxide with an efficiency of 70-90%, without causing any adverse impact on the Genset. Along with the reduction of pollution, it alsoprovides attenuation of flow induced noises. GenForce® RECD consists of catalyst coated contours & meshes made up of heterogeneous non-metal alloy in which particulate matter will be trapped and gets passively reduced along with gaseous omponents such as HC & CO.

GenForce® RECD operates passively with negligible parasitic losses and causes minimal back pressure on Genset. Since there are no moving parts in the system and no by-products are formed, very less maintenance is required which ensures long life, i.e., 8-10 years. The operation of the unit is automatically controlled and zero to minimal manual intervention is needed for the operation of the system to ensure proper operation and safety.

The exhaust from the Diesel generator enters the filtration unit via the diverter valve. There are two parts of the filtration unit, first is the oxidation unit which ensures reduction of PMby 20 %, HC and COby and 90 % or more. The partly cleaned exhaust gas now enters the second part of the filtration unit which is the regenerative particulate trap. The remaining PM is further reduced by 70 % or more, resulting in a PM reduction by 70 % or more.

Product design and Layout

GenForce Retrofit Emission Control Device

Working principle including limitations for the system if any

The exhaust from the DG set enters the filtration i.e., Dual Oxidation Flow Filter. There are two stages of filtration in the system.

1. Oxidation Stage

2. Regenerative stage

Oxidation Stage and Regenerative stage

Power Consumption at various load conditions of DG sets

Parameter Value Unit
Voltage range 230 Volts
Frequency 50 Hertz
Phase Single Not applicable
Current rating 1.5 Amp
Power
Diesel Generators – used for power backup
A major contributor to PM2.5 in metropolitan cities :-

Diesel generators are known for their efficient power generation capabilities, but they also have a significant drawback - they contribute to environmental pollution. These generators operate by burning diesel fuel, releasing harmful pollutants into the atmosphere.

~16% of PM2.5 in the NCR comes from DieselGenerators

~25% of PM2.5 in Bangalore is from Diesel Generators

~9% of PM2.5 in Chennai is from Diesel Generators

Harmful pollution
Diesel Generators
Telecom Towers
Telecom Towers
Residential Areas
Residential Areas
Construction sites
Construction sites
Malls & Multiplexes
Malls & Multiplexes
Hospitals
Hospitals
Industries
Industries

Indian Government has mandated the use of Retrofit emission control technologies and Dual Fuel Kits for DG sets

National Clean Air Plan by MoEFCC released on 31st Dec 2018

National Clean Air Plan by MoEFCC

National Green Tribunal Order dated 6th Aug 2019 O.A. No. 681/2018

National Green Tribunal Order

Nine States have mandated the state-wide use of retrofit emission control tech.

retrofit emission control tech
500+ Installation Across India

Device Layout

Different components of GenForce RECD

GenForce RECD

Technology Details: How it works

Part 1 : Oxidation Stage

Oxidation Stage

Proprietary Catalysts Used to enhance robustness and life of the offering IP pending PRT filter designed for optimum balance between back pressure and efficiency Best in class PRT filter ceramic material used

Part 2 : Particulate Regenerative Trap

Particulate Regenerative Trap

PM gets trapped in contours and is continuously regenerated with help of the catalyst coating on the wall

Type-Approved Model ( for < 800 kW)

GenForce RECD : Installation at 500 kVA, Delhi

Installation at 500 kVA, Delhi
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